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【Long Life Machine】Rollers of machine are CNC machine tooled, plated with 0.05mm hard chrome on surface.Heat treatment for cutting frame to remove the steel stress, to avoid deformation. Cutting material is Cr12 mould steel with quenched treatment, all these processing steps ensure machine long life time.
【High Precision】Shafts for rollers are tooled by grinding machine at least twice. Rollers are CNC processed to ensure precision performance.
【Automatic & Easy Operate】Safe and easy to operate with Mitsubishi PLC touch screen operating system.Friendly man-machine interaction.
【Excellent Services】Technician can be sent to your factory to install the machine and train your workers. Engineers are able to service overseas.We supply lifetime services for our machines.
TECHNICAL SPECIFICATIONS
Suitable material | Q235 color steel sheet;0.3-0.7mm |
Forming speed | About 20- 25m/min |
Power Requirement | Main motor power: 7.5 Kw(Depend on final design) |
Hydraulic station power: 2.2Kw(Depend on final design) | |
Material of forming rollers | No.45 steel, plated with chrome on surface. |
Material of cutter | Cr12 mould steel with quench treatment, HRC58-60 |
Material of shaft | High quality 45# steel, with heat treatment. Roller grinder milling. |
Shaft diameter | 72mm |
Controlling system | Mitsubishi PLC & converter |
Total weight of machine | About 11500KGS |
Machine's size | About 9.5m×1.8m× 1.5m (Depend on final design) |
| Shipping | 1x40GP container can load one machine |
DESCRIPTION
Machine's Feature: One machine can make two kinds of profile. Client's profile available.
Roll Forming System
1、Roller material is high grade No.45 forged steel plated with hard chrome, by digital- controlled procession.
2、Strong wall connection for forming system to ensure machine 15 years long life.
Bearings inside rollers
Bearings inside the forming rollers to allow machine run with less loading, so that machine rollers not easy to be damaged to prolong machine life. More important, machine can get more precise sheet because of bearing designing.
High Accuracy
1、Shaft material is No.45 steel with diameter 72mm, strong and durable.Shafts for rollers are tooled by grinding machine 2 times. Ensure product accuracy.
2、Finished shafts from grinding machine,rollers on these shafts can ensure final sheet accuracy.
Automatic & Easy Operate
Machine long life: Roller material is high grade No.45 forged steel,plated with hard chrome,processed by digital-controlled procession.
Mitsubishi PLC with touch screen. Friendly man-machine interaction.The system is simple to learn and easy to operate.
Automatic Operation:once you set quantity and length of product,machine will produce product automatically.
Control Quality Well
Zhongyuan factory is a "All-in-house source" from raw material to the final high-precision forming machine. All are done in our factory. Quality and delivery time can be controlled here.
Simple to install and easy to maintain.
You only need to connect some tubes and wires in your factory. Video and manual will show you how to do.
Our experienced technicians can supply overseas service.
APPLICATION
In order to satisfy various customer requirements, we design and manufacture Double Layer Metal Rolling in different specs, models and configurations.
Double Layer Metal Rolling Application Example
PACKAGING
Packaging Details
1. One *40GP container for loading one set of machine with mechanical decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 60 days after getting 30% deposit and confirming contract details from buyer and sellers.
