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Double layer roofing sheet roll forming machine with flying cutting
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Double layer roofing sheet roll forming machine with flying cutting

1.【High Efficiency】20-25m per minute .Produce 9600m per shift for 8 hours one day.
2.【Long Life Machine】Rollers of machine are CNC machine tooled, plated with 0.05mm hard chrome on surface.Heat treatment for cutting frame to remove the steel stress, to avoid deformation. Cutting material is Cr12 mov. with quenched treatment, all these processing steps ensure machine long life time.
3.【High Precision】Shafts for rollers are tooled by grinding machine at least twice. Rollers are CNC processed to ensure precision performance.
4.【Automatic & Easy Operate】Safe and easy to operate with Mitsubishi PLC touch screen operating system.Friendly man-machine interaction.
5.【Excellent Services】Technician can be sent to your factory to install the machine and train your workers. Engineers are able to service overseas.We supply lifetime services for our machines.
6.【Machine’s Feature】 One machine can make two kinds of profile. Client’s profile available.
  • ZYYXo-100&1001c double layer roll forming machine

  • Zhongyuan

  • 8455221000

Availability:

TECHNICAL SPECIFICATIONS

Brief introduction of double layer roofing sheet roll forming machine:

Technical Parameters of double layer roll forming machine:


Operation way

Automatic machine

Certification

ISO9001,CE

Warranty

36 Months               

Customized               

Customized             

Advantage            

More 10 years life time               

Weight

15890kgs

Material thickness

0.3mm -0.8 mm

Suiting material

color steel coils

Cutting material

Cr12 mov. with quenched treatment

Main motor

7.5kw               

Forming rollers qty.

upper&down layer:26 stations
Shafts diameter
72mm
Roller Materialhigh grade No.45 forged steel
Machine frameH400
Forming speedabout 30m/min
TransportationIn Containers,suiting for sea and road transmission
Feeding width or coil widthas per drawing request

Yield strength of material

235Mpa


Double layer metal roofing machine components:


Hydraulic decoiler/coil car1 setCapacity : 15 tons
Roll-Forming M/C1 set (Double layer machine, normal structure)
Hydraulic Cutting1 set
Hydraulic Cutting1 set (Fly-cutting style) 

PLC Control System

1 set
Product Rack (powered)1 set (two pieces, total length is 3 meters)


Double layer working processing display:

Decoiling the sheet→guiding sheet →Roll forming→Measure length and no stop cutting the sheet→Product to the run out table


DESCRIPTION

Components description of double layer roofing panel roll forming machine


Machine's Feature: One machine can make two kinds of profile. Client's profile available. 

1.High Accuracy Shaft

Solid shafts dia. 72mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.

Zhongyuan shafts


2.No.45 Steel processed by CNC machine

CNC machine can improve rollers precision. 

Zhongyuan rollers


3.Design bearings inside forming rollers

Design bearing inside the rollers to make machine run with less loading so that rollers not easy to damage.

Ensure the same speed between the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life.

Zhongyuan bearing


4.Main machine body

The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.

Panting the oil paint to prevent it rust.

Make it smooth on the surface by planer milling machine so that can ensure all the wall plate can be installed in the same level and help to improve machine precision.

Machine frame made from H400 type steel by welding

Side wall thickness: 235Mpa

Main Motor=7.5kw

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Forming speed :30m/min. 


5.Automatic Flying Cutting

1)  Adopts post cutting, no stop cutting; 

2)  The cutting blade material is Cr12mov. with quenched treatment.

3)  Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

4)  Servo motor power: 7KW, transportation motor:0.37X2KW.

5)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.  When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.  

6)  Weight is 1800kgs.

7)  Length is 3400mm. 

Zhongyuan flying cutting


6.Hydraulic station

1)  It supplies the power for the hydraulic cutter.

2)  All hydraulic accessories are all use Chinese famous brand products.

3)  Hydraulic motor power: about 5.5KW

double layer normal flying


7.PLC Control System:

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage:440V/60HZ/3Phase (can be designed according to buyer’s requirement)double layer normal flying


8.Product Rack (powered transmission ):

1)  They are used to put the final product when product coming out from cutting device.

2)  Two pieces, Each piece length is 1.5m, total length is 3 meters.

3)  Collect the final product and final products is convenient to be stacked by workers.

4)  Power is 0.37X2 kw

Zhongyuan product rack


APPLICATION

Product application of Doube Layer Roll Forming Machine


In order to satisfy various customer requirements, we design and manufacture Doube Layer Machine Roll Forming Machine in different specs, models and configurations.


Doube Layer Machine Roll Forming Machine Application Example

Metal-Roof-Roll-Forming.jpg

PACKAGING

Packaging Details


1. Two *40GP containers for loading one set of double layer roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 90 days after getting 30% deposit and confirming contract details from buyer and sellers.

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CONTACT US

Contact Us For More Roll Forming Machine Detailed Information

You can contact us either through phone number 0086-13867521382 within our working hours, or send an email to zhongyuanforming@hotmail.com, or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.

Hangzhou Zhongyuan Machinery Factory

 Add: No.228, Yongli, Nanyang Street, Xiaoshan District, Hangzhou City, Zhejiang, P. R.of China. 
 Tel: 0086-13867521382
 E-mail: zhongyuanforming@hotmail.com

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