20+ Years Experienced Manufacturer for Roll Forming Machine
ZYYXT18&25-184-1104 double layer roll forming machine
Zhongyuan
8455221000
Availability: | |
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TECHNICAL SPECIFICATIONS
Brief introduction of double layer forming machine:
Machine mode | T18&25-184-1104 |
Operation way | Automatic machine |
Certification | ISO9001,CE |
Warranty | 36 Months |
Customized | Customized |
Advantage | More 10 years life time |
Weight | 17000kgs |
Material thickness | 0.3 mm -0.7 mm for T18 profile; 0.5-0.6mm for step tile profile |
Suiting material | PPGI coils |
Cutting material | Cr12 Mov.with quenched treatment |
Main motor | 5.5kw |
Forming rollers qty. | upper layer:15 stations;down layer:24 stations |
Shafts diameter | 72mm |
Roller Material | high grade No.45 forged steel, with digital-controlled procession |
Machine frame | H400 |
Forming speed | about 25-30 m/min for T18 (excluding in cutting time); tile profile: about 6m/min |
Transportation | In Containers,suiting for sea and road transmission |
Feeding width or coil width | 1250mm |
Yield strength of material | 235Mpa |
Effective width | 1104&1112 |
Wall thickness | 40MM |
Double layer roll forming machine components:
Roll-Forming M/C | 1 set (Double layer machine for tile + T18) |
Pressing device for tile | 1 set |
Hydraulic Cutting | 1 set |
Hydraulic station | 1 set |
PLC Control System | 1 set |
Automatic stacker | 1 set (6m length) |
Tool Box | 1 piece |
Double layer working processing display:
Decoiling the sheet→Guiding sheet →Roll forming→(pressing)→ Measure length and cutting the sheet → Sheet to stacker
DESCRIPTION
Components description of double layer roll forming machine
Double layer roofing sheet roll forming machine's Feature: One machine can make two kinds of profile. Client's profile available.
1. High Accuracy Shaft
Solid shafts dia.72mm.
Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.
2. No.45 Steel processed by CNC machine
CNC machine can improve rollers precision.
3.Design bearings inside forming rollers
Design bearing inside the rollers to make machine run with less loading so that rollers not easy to damage.
Ensure the same speed between the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life.
4.Hydraulic Cutting
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12mov. with quenched treatment.
3) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. Cutting length tolerance is ±1.5mm.
5) The power of cutting is provided by hydraulic station.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.
5.PLC Control System
1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Mitsubishi converter adjusts speed technology, realize the automatic production.
3) Touch screen is input and canceled the working data.
4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage: 380V/50Hz, 3 phases (can be designed according to buyer’s requirement)
(7) Hungarian Menu (translation come from buyer)
6.Automatic Stacker
1) Length of stacker:6m
2) Moving direction of stacker arm: transverse moving.
3) Because tile sheet requests pressing device, so the stacking height for T18 is not much space. About 150mm stacking height for T18 sheet.
Picture of automatic stacker
APPLICATION
Product application of double layer roll forming machine
In order to satisfy various customer requirements, we design and manufacture double layer roll forming machine in different specs, models and configurations.
Double layer roll forming machine Application Example
PACKAGING
Packaging Details
1. One *40GP &one 20gp containers for loading one set of double layer panel roll forming machine;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.
Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-13867521382 within our working hours, or send an email to sales@chinazhongyuan.com, or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.