Purlin Roll Forming Machine

1. Function
   • Release the stub bar of coils, guiding it to the leveling device, and flatten the coil sheet.
   • When feeding the coil, the bucket presses the stub bar of coils, guiding the coil into the leveling device.
   • The leveling device has feeding rollers and leveling rollers. Feeding rollers can be adjusted to go up and down, which makes it easy to adjust the distance between leveling rollers and their angle of inclination.
2.  Parameter

• Maximum speed: 15 m/min
• Maximum material width: 575mm
• Material thickness: 1.5-4.0 mm
• Leveling Precision: ±1.5mm

• Solid shafts dia. 82 or 90mm for different material thickness.
• All shafts are tooled twice by a cylindrical grinding machine to ensure final precision.
• Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.

• All Rollers are made from Cr12MOV. Hardness 58-60HRC
• CNC machines can improve roller precision.
• Chromate finish on the surface to add hardness of rollers.

• Design bearing inside the rollers to make the machine run with less loading, so that the rollers are not easily damaged.
• Ensure the same speed between the rollers, no speed difference between rollers, and improve the forming accuracy.
• Bearings are helping to prolong machine life.

• Machine frame made from H450 type steel by welding, planned on the surface to guarantee precision.
• All the screw bolts are grade 8.8(Some other factories use low grade4.8) to ensure that the machine structure is tightly and has a long life during the machine long time running. Side wall thickness: 45mm

• Motor Driving, Worm gear driving transmission, with about 16-step stations to form.
• Main Motor=3*7.5KW+1*5.5KW, Frequency speed control.
• All the screw bolts are grade 8.8(Some other factories use low grade4.8) to ensure that the machine structure is tightly and has a long life during the machine long time running.
• Forming speed about 18m/min.

• All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.

 

• It supplies the power for the hydraulic cutter.
• All hydraulic accessories use famous Chinese-brand products.
• Hydraulic motor power: about 11KW.

• Control The Quantity And Cutting Length Automatically
• Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
• One time buyer can set 20 batch data in the programme.

 

Understanding the Structure and Features of a Purlin Roll Forming Machine

 Accuracy and Precision
Modern UCZ Purlin Roll Forming Machines offer high accuracy and precision in forming purlins. They are equipped with measurement systems and sensors to ensure consistent quality throughout the production process.

 

How UCZ Purlin Roll Forming Machines Work

 

UCZ Purlin Roll Forming Machines follow a sequential process to produce UCZ purlins. Here’s a step-by-step overview of how these machines work:

• Material Loading: The metal strip is loaded onto the machine’s decoiler, where it unwinds the coil and feeds it into the roll forming system.
• Roll Forming: The metal strip passes through a series of rollers that gradually shape it into the desired UCZ purlin profile. Each roller set imparts a specific bend or contour to the metal strip.
• Cutting: Once the purlin profile is formed, the machine’s cutting mechanism cuts the purlins to the desired length. This ensures uniformity and precision in the final product.
• Stacking and Output: The cut purlins are then stacked or conveyed to the output area for further processing or packaging. Stacking mechanisms or conveyor systems facilitate the organized collection of the finished purlins.

 

1) Installation：

 

STEP 1. Please put the machine body on the ground, level it first, and make sure every part is on the same level.

 

• Fix the guiding device.

 

 

• Fix the transmission shaft

 

 

STEP 2. Release the tubing, wires, and other fittings. Please check if there are any broken spare parts. Please find 12 tubes tied on the punching devices and cutting device. Connect them to the hydraulic station.

 

STEP 3. Connected the tubes of the cutting device and punching devices with the hydraulic station according to the marks, like below:

Connect the tubes following the numbers that are marked.

 

 

STEP 4. Please add No 46. hydraulic oil into the hydraulic station. Make sure the oil is not lower than the yellow line at any time. Make sure it’s full, at least it should not be less than 80%.

 

STEP 5. There are four tubes inside the PLC. You may find three tubes on the machine body, one of which is tied to the hydraulic station. Please find them and connect them.

 

Here is showing you the detailed placement of the four tubes:

 

Here you can find one tube.

 

Here you can find two tubes (on the machine frame).

 

The box in the hydraulic station, you can find one tube.

 

 

STEP 6. Connect the 5th tube on machine body.

 

 

STEP 7. Connect hydraulic station motors with PLC in corresponding place--U1, V1, W1.

 

STEP 8. Connect the machine's main motor electric wires from the main machine to the PLC.

 

Here is showing you the detailed placement of the four tubes:

Here you can find one tube, which includes 4 lines.

 

Here you can find three tubes, including 12 lines.

 

STEP 9. Connect the local electric wires to the PLC.

 

 

2) Testing Machine

 

1. Open the electrical power
2. Before the operation, you must check the oil tank. The hydraulic oil level must be up to half of the level indicator. If not, add 46# oil into it.
3. Test the hydraulic station motor. Turn the button OFF/ON to the ON position, the button of Power will turn on, press the button Oil pump start. Check if the hydraulic station motor is running the way as the red mark shows.

 

 

If the running way turns reverse, please check the connection situation of the local wire. To check this, please turn off local electrical power and the air switch.
Then exchange the place of the Local Electric Wires, until the hydraulic station motor runs the way as the red mark shows.

 

3)Test running

We suggest you try one piece of steel sheet before mass production.

1. Feed sheets in to machine.
2. Turn on local power.
3. Turn the PLC button OFF/ON to the ON position, the button of Power will turn on, and press the button “Oil Pump Start”. Turn “Manual/Auto” to “Manual”.
4. Then press the button “Main Motor forward” on the PLC.
5. Press “Manual Cutting” to cut the panel.
6. Press the button “Main Motor Forward” until the end.
    

After finishing the test, you may start to switch the working station from manual to automatic. The machine will produce the products according to the data you set up. For sheet length and quantity settings, please refer to the electrical control system.