Floor Decking Roll Forming Machine

Zhongyuan supplies complete floor deck roll forming machines to fabricate diverse steel floor deck profiles: open, closed, narrow-rib and dovetail types. They fit standard, composite and various regional structural floor systems.
Our machines handle coil thicknesses from 0.5–1.6 mm with customizable ranges and a maximum of 44 forming stations, delivering high forming precision, stable operation and strong finished profiles.

Application of Floor Decking Roll Forming Machine

The equipment can produce most mainstream floor deck profiles on the market, including B Deck, C Deck, W Deck, N Deck, YX74-203-812, and Losacero, covering both standard and non-standard designs. In addition, we offer customized solutions based on specific project requirements, including profile design, forming configuration, and complete production line planning.

Our solutions serve a wide range of applications, from industrial plants and large-span single-story buildings to office buildings, high-rise, and super high-rise structures. Whether for industrial buildings without suspended ceilings or for commercial mezzanines and office spaces with dense MEP layouts, we can provide matched equipment solutions tailored to different structural and construction needs.

Technical Solution Overview

Machine Components & Specifications
No.	Components	Qty.	Key Parameters
1	Manual Decoiler	1 Set	Capacity:5 tons
2	Guiding Unit	1 Set
3	Roll-Forming System	1 Set	Number of forming stands subject to the final design
3	Roll-Forming System	1 Set	Motor Power: 2 x 11kW
4	Hydraulic Stop-and-Cut Unit	1 Set	Cutting Blade material: Cr12MoV tool steel
5	Hydraulic Power Unit	1 Set	Power: 5.5 kW
6	Network PLC Control System	1 Set	Delta (Taiwan) / Mitsubishi(Japan)
7	Run-Out Table (Non-Powered)	2 Pcs	Total : 3 meters

Coil Technical Parameters
Parameters		Details
Raw Material		Galvanized steel coil
Material Thickness		0.8-1.2 mm
Coil Width		Subject to the market requirements of the client
Yield Strength		235-300MPa

Typical Profiles

Floor Decking Roll Forming Machine-FAQ

What material and thickness can the floor deck machine process?
Zhongyuan floor deck machines handle galvanized steel coil from 0.5 to 1.6 mm thick with customizable ranges. The standard reference configuration processes 0.8–1.2 mm coil with a yield strength of 235–300 MPa, and coil width is set according to the client's market requirements.

How many forming stations does the machine have, and how fast does it run?
The roll forming system supports up to 44 forming stations depending on the profile design, driven by dual 11 kW motors. The number of stands is finalized in the engineering design for each customer's profile.

What components does the complete floor decking line include?
The complete line includes: a 5-ton manual decoiler, guiding unit, roll forming system (up to 44 stands, 2 × 11 kW), hydraulic stop-and-cut unit with Cr12MoV tool-steel blades, a 5.5 kW hydraulic power unit, a network PLC control system (Delta from Taiwan or Mitsubishi from Japan), and two non-powered run-out tables totaling 3 meters.

What construction projects use floor decking produced by these machines?
Floor deck panels from Zhongyuan machines are used in industrial plants, large-span single-story buildings, office buildings, high-rise and super high-rise structures — both for industrial buildings without suspended ceilings and for commercial mezzanines and office spaces with dense MEP layouts.

Can the floor deck machine be customized?
Yes. Zhongyuan (Hangzhou Zhongyuan Machinery Factory) has manufactured custom roll forming equipment since 2003. Deck profile, coil thickness range, forming station count and production line layout are all engineered from the customer's drawings — for example the ZYYX51-315-945 floor deck machine, which produces 51 mm rib height profiles with 315 mm pitch and 945 mm effective cover width in both open and closed types.

Floor Decking Roll Forming Machine

Application of Floor Decking Roll Forming Machine

Technical Solution Overview

Typical Profiles

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