Floor Decking Roll Forming Machine

Zhongyuan provides a full range of floor deck roll forming machines for the production of various steel floor deck profiles, including open-type metal decking, closed-type metal decking, and narrow-rib / dovetail floor decks. These machines are suitable for standard floor systems, composite floor systems, and a wide range of regional structural deck applications.

Our floor deck roll forming machines support different coil thickness ranges depending on the model, including 0.5–1.0 mm, 0.6mm -1.5 mm, 0.8–1.2 mm, 0.8–1.5 mm, 0.8–1.6 mm, and other customized specifications, with up to 44 forming stations, ensuring an optimal balance of forming accuracy, structural strength, and machine stability.

The equipment can produce most mainstream floor deck profiles on the market, including B Deck, C Deck, W Deck, N Deck, YX74-203-812, and Losacero, covering both standard and non-standard designs. In addition, we offer customized solutions based on specific project requirements, including profile design, forming configuration, and complete production line planning.

Our solutions serve a wide range of applications, from industrial plants and large-span single-story buildings to office buildings, high-rise, and super high-rise structures. Whether for industrial buildings without suspended ceilings or for commercial mezzanines and office spaces with dense MEP layouts, we can provide matched equipment solutions tailored to different structural and construction needs.

Main Technical Parameters

Machine model	25h/40h/45h/50h/52h/55h/64h/74h/76h Deck Machine	Operation way	Automatic machine
Certification	ISO9001,CE	Warranty	36 Months
Customized	Customized	Advantage	More 10 years life time
Weight	About 14T/15T/16T/17T/18T/19T/21T/22T/23T	Material thickness	0.8mm -1.2 mm / 0.8mm -1.6 mm / 2.0mm / 0.5mm -1.0 mm / 0.8mm -1.5 mm
Suiting material	galvanized steel coil/galvanized steel sheet	Cutting material	Cr12MOV.,Hardness 58-60HRC
Main motor	11kw*2	Forming rollers qty.	About29/30/31/32/33/34/42/44 stations
Shafts diameter	82 or 90 or 100mm	Roller Material	45# Steel, plated chrome
Machine frame	H450	Wall thickness	20mm
Forming speed	25m/min.	Transportation	In Containers,suiting for sea and road transmission.
Trademark	Zhongyuan	HS Code	84552210

Customization Options

Coil Width
Suitable Coil Thickness
Color
Suitable Raw Materials
Yield strength of raw material

How do we Manufacture Metal Deck Roll Forming Machine

Machine Body Parts

1. Guide Device

Feeding material guide device, use high speed steel on both sides; its feature of
High hardness, high wear resistance and high heat resistance to guarantee long life of machine.

2.High Accuracy Shafts

Solid shafts dia. 82 or 90mm for different material thickness.
All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.

3.Rollers Of Machine

All Rollers are made from Cr12MOV.,Hardness 58-60HRC
CNC machines can improve rollers precision.
Chromate finish on surface to add hardness of rollers.

4.Design Bearings Inside Forming Rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.

5.Main Machine Body

Machine frame made from H450 type steel by welding
Side wall thickness: Q235 with thickness of 20mm
Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability.
The material for Embossing roller: bearing steel GCr15 for long working life, heat treatment
Motor Driving, Gear /Sprocket driving transmission, about 32-steps stations to form
Main Motor=11KWx2, Frequency speed control
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Forming speed 25m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.

6. Automatic Cutting System

Post to cut, stop to cutting or no-stop cutting for option
All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability
Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
Machine can cut as buyers wanted sheet length,full automatically.

7. Automatic PLC Control System

Control The Quantity And Cutting Length Automatically
Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
One time buyer can set 20 batch data in the programme.

Components of control system	PLC, Inverter, Touch Screen, Encoder, relays, etc
PLC	Mitsubishi (Japanese brand) (Siemens for option)
Inverter	Mitsubishi (Japanese brand) (Siemens for option)
Touch screen	Mitsubishi (Japanese brand) (Siemens for option)
Encoder	OMRON or NEMICON (Japan brand)
Relays	Schneider(French brand)
Limit switch	Schneider(French brand) Cut-to-Length Tolerance≤±1 mm