1.【High Efficiency】20-25m per minute or 30-35m per minute .Produce 9600m per shift for 8 hours one day. 2.【Long Life Machine】Rollers of machine are CNC machine tooled, plated with 0.05mm hard chrome on surface.Heat treatment for cutting frame to remove the steel stress, to avoid deformation. Cutting material is Cr12 mould steel with quenched treatment, all these processing steps ensure machine long life time. 3.【High Precision】Shafts for rollers are tooled by grinding machine at least twice. Rollers are CNC processed to ensure precision performance. 4.【Automatic & Easy Operate】Safe and easy to operate with Mitsubishi PLC touch screen operating system.Friendly man-machine interaction. 5.【Excellent Services】Technician can be sent to your factory to install the machine and train your workers. Engineers are able to service overseas.We supply lifetime services for our machines.
Technical Parameters of roofing sheet roll forming machine:
Machine model
750 Roof Machine
Operation way
Automatic machine
Certification
ISO9001,CE
Warranty
36 Months
Customized
Customized
Advantage
More 15 years life time
Weight
8060kgs
Material thickness
0.22mm-0.7mm
Suiting material
PPGI coil, GI coil and Galvalume coil
Cutting material
Cr12mov
Main motor
7.5kw
Forming rollers qty.
22 stations
Shafts diameter
72mm
Roller Material
45# Steel, plated chrome
Machine frame
H350
Wall thickness
40mm
Forming speed
Max. About 30-35m/min. (without cut time)
Transportation
In Containers,suiting for sea and road transmission
Feeding width or coil width
970mm
Effective width
750mm
Yield strength of material
235-350Mpa
Machine components of roof panel machine:
Manual decoiler
1 set（Capacity: 5 tons)
Roll-Forming M/C
1 set
Auto Electrical Cutting Device
1 set
PLC Control System
1 set
Product Rack (un-powered)
1 set (two pieces, total length is 3 meters)
Tool Box
1 piece
Roof working processingdisplay
Decoiling the sheet→ guiding sheet →Roll forming→ Measure length and cutting the sheet→ Product to the run out table
DESCRIPTION
Components description of roof sheet roll forming machine
Machine body parts
1.High Accuracy Shafts
Solid shafts dia.72mm.
Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.
2.Rollers of machine
Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.
3.Main machine body
Machine frame made from H350 type steel by welding,planned on surface to guarantee precision.
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running. Side wall thickness: 40mm
4.Automatic Cutting system
Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12mov with quenched treatment.
2) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±1.5mm.
5) The power of cutting is provided by electrical power. 3KW.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.
5.PLC Control System:
1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Mitsubishi converter adjusts speed technology, realize the automatic production.
3) Touch screen is input and canceled the working data.
4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage: 380V/50HZ/3Phase (can be custom by client’s requirement).
System outer form reference:
APPLICATION
Product application of line machine
In order to satisfy various customer requirements, we design and manufacture line roll forming machine in different specs, models and configurations.
Roof sheet roll forming machine Application Example
PACKAGING
Packaging Details of roof forming machine
1. One *40GP container for loading one set of roof roll forming machine with mechanical decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Delivery Time
Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.
You can contact us either through phone number 0086-13867521382 within our working hours, or send an email to zhongyuanforming@hotmail.com, or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.
