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Metal deck roll forming machine with flying cutting
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Metal deck roll forming machine with flying cutting

1.【High Efficiency】20-25m per minute .Produce 9600m per shift for 8 hours one day.
2.【Long Life Machine】Rollers of machine are CNC machine tooled, plated with 0.05mm hard chrome on surface.Heat treatment for cutting frame to remove the steel stress, to avoid deformation. Cutting material is Cr12 mov. with quenched treatment, all these processing steps ensure machine long life time.
3.【High Precision】Shafts for rollers are tooled by grinding machine at least twice. Rollers are CNC processed to ensure precision performance.
4.【Automatic & Easy Operate】Safe and easy to operate with Mitsubishi PLC touch screen operating system.Friendly man-machine interaction.
5.【Excellent Services】Technician can be sent to your factory to install the machine and train your workers. Engineers are able to service overseas.We supply lifetime services for our machines.
  • Zhongyuan 50-305-915 metal floor deck roll forming machine

  • Zhongyuan

  • 8455221000

Availability:

TECHNICAL SPECIFICATIONS

Brief introduction of metal decking roll forming machine:

Technical Parameters of deck roll forming machine:


Operation way

Automatic machine

Certification

ISO9001,CE

Warranty

36 Months      

Customized

Customized

Advantage

More 10 years life time

Weight

16110kgs

Material thickness

0.8mm-1.2mm

Suiting materia

galvanized steel coil

Cutting material

Cr12 mov. with quenched treatment

Main motor

11*2KW

Forming rollers qty.

29 stations
Shafts diameter82mm
Roller Materialhigh grade No.45 forged steel
Machine frameH450
Wall thickness20mm
Forming speed20-25m/min
TransportationIn Containers,suiting for sea and road transmission.
Feeding width or coil width

1220mm

Effective width

915mm

Yield strength of material

235Mpa


Machine components of metal deck roll forming machine:

Hydraulic decoiler/coil car

1 set(Capacity : 15 tons)

Guiding Equipment

1 set

Roll Forming Equipment

1 set

Post-cutting Equipment

1 set

Hydraulic Station

1 set

PLC Control Panel

1 set

Supporter Table

2 pc (length 1.5m per piece)


Deck working processing display

Decoiling the sheet → Guiding sheet → Roll forming → Measure length and no stop to cut the deck sheet→Product to the run out table


DESCRIPTION

Components description of metal deck rolling machine


1.High Accuracy Shaft

Solid shafts dia. 82mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine

Zhongyuan shafts


2.No.45 Steel processed by CNC machine

All Rollers manufactured from 45# steel  

CNC machines can improve rollers precision.  

Chromate finish on surface to add hardness of rollers.

Zhongyuan rollers


3.Design bearings inside forming rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.

Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.

Zhongyuan bearing in rollers


4.Main machine body

Machine frame made from H450 type steel by welding

Side wall thickness:235Mpa with thickness of 20mm

Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability.


Motor Driving, Gear /Sprocket driving transmission, about 29-steps stations to form

Main Motor=11KWx2, Frequency speed control

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Forming speed 20-25m/min.

All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.

Zhongyuan roller and shafts


5.Automatic Flying Cutting

1)  Adopts post cutting, no stop cutting;

2)  The cutting blade material is Cr12 mov. with quenched treatment.

3)  Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5)  Servo motor power: 7KW, transportation motor: 0.37X2KW.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.  When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.

Zhongyuan flying cutting


6.Hydraulic station

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

3) Hydraulic motor power: 7.5KW

deck flying cutting (2)


7.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3) Touch screen is input and canceled the working data.

4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage: 440V/60HZ/3Phase (can be designed according to buyer’s requirement)

deck flying cutting (1)

deck flying cutting (3)


8.Product Rack (motor-powered):

1) They are used to put the final product when product coming out from cutting device.

2) Two pieces, Each piece length is 1.5m, total length is 3 meters.

3) Collect the final product and final products is convenient to be stacked by workers.

4)Motor power: 0.37KW X2.

5)  Length is 3400m.

6)  Weight is 1630kgs.

Zhongyuan Product Rack


APPLICATION

Product application of metal deck roll former 


In order to satisfy various customer requirements, we design and manufacture floor deck roll forming machine in different specs, models and configurations.


Steel decking Roll Forming Machine Application Example

Metal-Roof-Roll-Forming.jpg

PACKAGING

Packaging Details of steel deck roll forming machine


1. Two *40GP containers for loading one set of deck roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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CONTACT US

Contact Us For More Roll Forming Machine Detailed Information

You can contact us either through phone number 0086-13867521382 within our working hours, or send an email to zhongyuanforming@hotmail.com, or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.

Hangzhou Zhongyuan Machinery Factory

 Add: No.228, Yongli, Nanyang Street, Xiaoshan District, Hangzhou City, Zhejiang, P. R.of China. 
 Tel: 0086-13867521382
 E-mail: zhongyuanforming@hotmail.com

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