Zhongyuan Special Type W Shape Roll Forming Machine with High Speed

TECHNICAL SPECIFICATIONS

Brief introduction of W forming machine:

Technical Parameters of W machine:


Suitable material

pre-painted steel coils

Forming speed

about 20-25 m/min (without press and cut time)

Power Requirement

Main motor power: 4Kw            

Suitable coil thickness

0.6-0.8 mm

Suitable coil width

As per profile request

Suitable power

250Mpa

Encoder

Nemicon (Japan)

Controlling system

Mitsubishi PLC 

Total weight of machine

2540KGS

Machine's size

5.4mL*0.8mW*1.4mH       

Shipping 1*20GP container can load one machine


Machine components of W roll making machine:

Roll-Forming M/C

1 set

Automatic Cutting

1 set  (Hydraulic power)

Punching device 1 set
Hydraulic station

1 set

PLC Control System

1 se


W shape working processing display

Guiding sheet →Roll forming→automatic punching→  Measure length and cutting the sheet


DESCRIPTION

1.Automatic hydraulic Cutting

1)  Adopts post cutting, Stop to cut;

2)  The cutting blade material is Cr12MOV. with quenched treatment.

3)  Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5)  The power of cutting is provided by hydraulic station. Power is 5.5kw.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.  When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.


2.Automatic punching device

1) Hydraulic power :5.5kw

2) Round holes dies is dia.3mm.

3) Vertical position is to be adjusted in the PLC.

4) Punching die material: Cr12mov.

5) One extra punching head is included.


3.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage:380V/50Hz, 3 phase (can be designed according to buyer’s requirement)

7) Hungarian Menu (translation come from buyer)


APPLICATION

Product application of W making machine 


In order to satisfy various customer requirements, we design and manufacture W roll forming machine in different specs, models and configurations.


W forming machine Application Example

PACKAGING

Packaging Details of W machine


1. One *20GP container for loading one set of W roll making machine; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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