Popular Metal Roofing Forming Machine for India Market

TECHNICAL SPECIFICATIONS

Brief introduction of roof panel roll forming machine:

Technical Parameters of roofing roll forming machine:


Machine model

1000 Roof Machine

Operation way

Automatic machine

Certification

ISO9001,CE        

Warranty

36 Months

Customized

Customized

Advantage

More 15 years life time

Weight

8035kgs

Material thickness

0.3mm - 0.8mm

Suiting material

Color steel coils

Cutting material

Cr12mov with quenched treatment

Main motor

7.5kw

Forming rollers qty.

22 stations

Shafts diameter 72mm
Roller Material

high grade No.45 forged steel, with digital-controlled procession,plated wit chrome on surface

Machine frame

H350

Yield strength of material

235Mpa-350Mpa

Forming speed

Max. About 30-35m/min. (excluding the cutting time)

Transportation In Containers,suiting for sea and road transmission

Feeding width or coil width

1220mm

Effective width 1000mm
Wall thickness 20mm


Machine components of metal roof roll forming machine:

Manual decoiler

1 set(capacity:7 tons)

Manual Pre-Cutting Device

1 set

Roll Forming Equipment

1 set

Post-cutting Equipment

1 set

Hydraulic Station

1 set 

PLC Control Panel

1 pc

Supporter Table

1 set (two pieces, 1.5m/piece)

Tool Box 1 pc


Roof working processing display

Decoiling the sheet→Guiding sheet →Roll forming→Measure length and cutting the sheet→Product to the run out table


DESCRIPTION

Components description of roofing roll forming machine


1.High Accuracy Shafts

Solid shafts dia.72mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine.


2.Rollers of machine

All Rollers manufactured from 45# steel  

CNC machines can improve rollers precision.  

Chromate finish on surface to add hardness of rollers.


3.Design bearings inside forming rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.

Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.


4.Hydraulic Cutting:

1)  Adopts post cutting, Stop to cut;

2)  The cutting blade material is Cr12mov. with quenched treatment.

2)  Adopts welded frame for good rigidity.

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5)  The power of cutting is provided by hydraulic station.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.


5.PLC Control System:

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage:415V/50Hz, 3 phase(can be designed according to buyer’s requirement)

System outer form reference:


APPLICATION

Product application of roof forming machine


In order to satisfy various customer requirements, we design and manufacture roll forming metal roofing machine in different specs, models and configurations.


Roofing roll forming machine Application Example

PACKAGING

Packaging Details of roof wall panel  machine


1. One *40GP container for loading one set of roofing machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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