PPGI coil line roll forming machine

TECHNICAL SPECIFICATIONS

Brief introduction of line roll forming machine:

Technical Parameters of line roll forming machine:


Suitable material

PPGI coil

Forming speed

Max. About 25m/min. (excluding the cutting time)

Power Requirement

Main motor power: 7.5Kw            

Hydraulic station power: 2.2Kw               

Suitable coil thickness

0.3 mm -0.8mm

Suitable coil width

408-1200mm

Suitable power

235Mpa

Encoder

Nemicon (Japan)

Controlling system

Mitsubishi PLC and transducer (Japan)

Total weight of machine

6360KGS

Machine's size

6.0*2.25*1.7M       

Shipping 1*40GP container can load one machine


Machine components of line forming machine:

Manual decoiler

1 set(Capacity: 5 tons)

Film Covering Device

1 set

Bending Grooving Roller

1 set

Roll-Forming M/C

1 set

Hydraulic Cutting

1 set

Hydraulic station

1 set

PLC Control System

1 pc

Product Rack (un-powered)

1 set (two pieces, total length is 3 meters)

Tool Box

1 piece




Line working processing display

Decoiling the sheet→ Guiding sheet →Measure length and cutting the sheet → Roll forming→  Product to the run out table


DESCRIPTION

1.Details for Film Covering Device


2.Details for Bend Grooving Roller

1) It is composed of bend grooving roller, it is used to press groove in the bottom of material.

2) It can bring up when making flat sheet.



3.Details for Roll-Forming M/C

1) The main frame of machine is column type structure to ensure machine adjustable.

2) Roller Material is high grade No.45 forged steel, with digital-controlled procession.

3) Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensure long life of forming rollers.

5) Shaft diameter is 55mm.

6) Quantity of forming rollers : About 13 stations

7) Machine is adjustable to suit for different material width from 390-1200mm width(Maximum 1210mm)One side is fixed, the other side is movable.

8) Move the hand wheel to change the machine to do different width material manually, there is digital display device to show how many width is moved for the machine.

9) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

10) Suitable power voltage:380V/50HZ/3Phase

11) Line working speed (Forming speed):about 25m/min (without cut time)

12) Main machine motor power: about 7.5KW(Depend on final design)

13)  Total weight : about 8400kg(Depends on final design)

14)  Size of forming about 8.0mX1.8mx1.8m (Length x Width x Height)


APPLICATION

Product application of line machine 


In order to satisfy various customer requirements, we design and manufacture line roll forming machine in different specs, models and configurations.


Line forming machine Application Example

PACKAGING

Packaging Details of line machine


1. One *40GP container for loading one set of line roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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