Losacero 64H Deck Roll Forming Machine With ISO/CE Certificate

TECHNICAL SPECIFICATIONS

Brief introduction of floor decking machine:

Technical Parameters of metal floor deck roll forming machine:


Machine model

64h Deck Machine

Operation way

Automatic machine

Certification

ISO9001,CE

Warranty

36 Months      

Customized

Customized

Advantage

More 10 years life time

Weight

16270kgs

Material thickness

0.8mm -1.2 mm

Suiting materia

galvanized steel sheet

Cutting material

Cr12 Mov. with quenched treatment

Main motor

11*2KW

Forming rollers qty.

31 stations
Shafts diameter 82mm
Roller Material high grade No.45 forged steel
Machine frame H450
Wall thickness 20mm
Forming speed 20-25m/min
Transportation In Containers,suiting for sea and road transmission.
Feeding width or coil width

1219mm

Effective width

915mm

Yield strength of material

235-300Mpa


Machine components of metal deck roll forming machine:

Manual decoiler

1 set(Capacity : 7 tons)

Roll-Forming M/C

1 set

Hydraulic Cutting

1 set

Hydraulic station

1 set

PLC Control System

1 set

Product Rack (un-powered)

1 set


Deck working processing display

Decoiling the sheet→Guiding sheet→Embossing →Roll forming→Measure length and cutting the sheet→Product to the run out table

DESCRIPTION

Components description of deck roll forming machine


1.High Accuracy Shaft

Solid shafts dia. 82 mm for material thickness.

All shafts are tooled twice by cylindrical grinding machine to ensure final precision.

Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.


2.Hard Forming rollers with high precision

Each forming roller use CNC machine to polish and machining into designed rollers shape,it can improve rollers accuracy.And planted 0.03-0.05mm hard chrome to make sure machine running more than 15years+ for you.


3.Design bearings inside forming rollers

Design bearing inside the rollers to make machine run with less loading so that rollers not easy to damage.

Ensure the same speed between the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life.



4.Hydraulic Cutting

1)  Adopts post cutting, Stop to cut;

2)  The cutting blade material is Cr12 Mov. with quenched treatment.

3)  Adopts welded frame for good rigidity.

4)  Cutting frame has been heat treatment to avoid final product deformation. Cutting length tolerance is ±1.5mm.

5)  The power of cutting is provided by hydraulic station.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.  When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.  

7)It is punching cutting style, there is one 8mm waste steel strip after each cutting,to Extend the knife life and reduce deck sheet deformation.


5.Hydraulic station

1)  It supplies the power for the hydraulic cutter.

2)  All hydraulic accessories are all use Chinese famous brand products.

3)  Hydraulic motor power: 5.5kW


6.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3)  Touch screen is input and canceled the working data.

4)  Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5)  Encoder count, having function of count and measuring length.

6)  Suitable power voltage: 440V/60Hz,3 phase (can be designed according to buyer’s requirement)




APPLICATION

Product application of steel deck roll former machine


In order to satisfy various customer requirements, we design and manufacture metal deck forming machine in different specs, models and configurations.


Deck roll forming machine Application Example

PACKAGING

Packaging Details of floor decking sheet metal deck roll forming machine


1. One *40GP&one 20gp containers for loading one set of metal floor deck roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 


Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.

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