Brief introduction of metal decking roll forming machine:

Technical Parameters of deck roll forming machine:

Machine components of metal deck roll forming machine:

Deck working processing display

Decoiling the sheet → Guiding sheet → Roll forming → Measure length and no stop to cut the deck sheet→Product to the run out table

Components description of metal deck rolling machine

1.High Accuracy Shaft

Solid shafts dia. 82mm.

Solid steel shafts are being tooling twice with grinding machine to ensure final precision. Guarantee buyer get high accuracy sheet from Zhongyuan made machine

2.No.45 Steel processed by CNC machine

All Rollers manufactured from 45# steel  

CNC machines can improve rollers precision.  

Chromate finish on surface to add hardness of rollers.

3.Design bearings inside forming rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.

Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.

Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.

4.Main machine body

Machine frame made from H450 type steel by welding

Side wall thickness:235Mpa with thickness of 20mm

Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability.

Motor Driving, Gear /Sprocket driving transmission, about 29-steps stations to form

Main Motor=11KWx2, Frequency speed control

All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

Forming speed 20-25m/min.

All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.

5.Automatic Flying Cutting

1)  Adopts post cutting, no stop cutting;

2)  The cutting blade material is Cr12 mov. with quenched treatment.

3)  Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5)  Servo motor power: 7KW, transportation motor: 0.37X2KW.

6)  The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.  When final product reaches the set length, machine will stop to cut the product automatically. Finish this action, machine will run again continuously.

6.Hydraulic station

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

3) Hydraulic motor power: 7.5KW

7.PLC Control System

1) This system uses Mitsubishi PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Mitsubishi converter adjusts speed technology, realize the automatic production.

3) Touch screen is input and canceled the working data.

4) Friendly man-machine interface system can be set batches to the workpiece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage: 440V/60HZ/3Phase (can be designed according to buyer’s requirement)

8.Product Rack (motor-powered):

1) They are used to put the final product when product coming out from cutting device.

2) Two pieces, Each piece length is 1.5m, total length is 3 meters.

3) Collect the final product and final products is convenient to be stacked by workers.

4）Motor power: 0.37KW X2.

5)  Length is 3400m.

6)  Weight is 1630kgs.

Product application of metal deck roll former 

In order to satisfy various customer requirements, we design and manufacture floor deck roll forming machine in different specs, models and configurations.

Steel decking Roll Forming Machine Application Example

Packaging Details of steel deck roll forming machine

1. Two *40GP containers for loading one set of deck roll forming machine with mechanical decoiler; 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 

3.Spare parts and some small parts packed in plastic tooling box; 

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping. 

Delivery Time

Machine ready within 100 days after getting 30% deposit and confirming contract details from buyer and sellers.